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Industrial Manufacturing

Real world studies show significant opportunity to improve performance

Best-in-Class manufacturers in the food and beverage industry outperform their peers on a number of key performance indicators. Benchmark studies reveal how laggards should focus their efforts to catch up.

Industrial manufacturing operations gain competitive advantages when they focus on operational excellence initiatives like Six Sigma, Lean Manufacturing, Total Productive Maintenance and other continuous improvement methods.  They set goals to unlock capacity and reduce inventory and labor costs, while increasing productivity without additional capital investment.

To derive further manufacturing insight, Solarsoft analyzed industrial operations worldwide. Researchers used Solarsoft Informance Plant Reporting Module and IMPACT Advisory Services to collect data, derive insight and discover correlations to operational success of tactical and strategic actions.

Key Findings

  • Because of expensive equipment costs in this industry, industrial manufacturers utilized their equipment almost 20% more effectively than all other industries.
  • The best operations have 7x less product anomalies than the laggards.
  • Laggards have 8.5x more unspecified downtime than the best in the industry.
  • 81% of Industrial downtime comes from only three of the big six loss categories-shutdowns, changeovers, and operational downtime.

Schedule a Briefing Today

Schedule a briefing to find out how you can benefit from the insights gathered during the intensive study, and how you can achieve the following results:

  • Run with 8x fewer minor stops
  • Achieve 5x fewer shutdowns
  • Reduce changeovers by 16x
  • Outperform laggards OEE by 173%

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